Aluminum shavings shredder is a kind of mechanical equipment specially used for processing aluminum shavings. Aluminum shavings are the waste produced in the processing of aluminum products, such as aluminum alloy doors and Windows processing, aluminum profile cutting and other operations produced in the sheet aluminum waste. This machine uses powerful mechanical power to shred aluminum shavings into smaller pieces for subsequent recycling, transportation and reprocessing.
1. Aluminum recycling industry
Waste pretreatment: In aluminum recycling plants, aluminum shavings are a common recycled raw material. Aluminum shavings shredder can pretreat these raw materials and shred them into evenly sized pieces. For example, a large aluminum recycling plant may process several tons or even tens of tons of aluminum shavings per day, and after the shredder processing, the size of the debris is more suitable for subsequent smelting operations, improving the efficiency of smelting.
Improved melting efficiency: Shredded aluminum shards have an increased surface area compared to untreated aluminum shavings and are better able to contact heat in the melting furnace, thus speeding up the melting rate. This not only reduces melting time, but also reduces energy consumption. According to statistics, the smelting efficiency of aluminum shavings after shredding can be increased by about 20%-30%.
Metal Scrap Crusher Easy to store and transport: the aluminum shavings themselves are relatively fluffy and occupy a large space. After processing by shredder, the volume of aluminum fragments decreases and the packing density increases. This allows more aluminum scrap to be stored in a limited space during storage, and also increases cargo load when transported, reducing storage and transportation costs.
2. Inside aluminum products processing enterprises Mobile Metal Crusher
Waste treatment and reuse: aluminum products processing enterprises will produce a large number of aluminum shavings in the production process, such as cutting, milling, drilling and other processing processes. If these aluminum shavings are not treated in time, they will accumulate in the workshop and take up a lot of space. Using aluminum shavings shredders, these scraps can be disposed of in situ, transforming them into fragments that are easy to manage and reuse. Enterprises can re-melt and cast these fragments for the production of new aluminum products, which realizes the recycling of waste materials and reduces the cost of raw materials.
Industrial Scrap Metal Shredder Workshop environment optimization: A large number of aluminum shavings piled up in the workshop can easily cause a chaotic working environment, and may also affect the normal operation of equipment and the operation safety of workers. By handling aluminum shavings in a timely manner, the workshop can be kept clean and reduce safety hazards. For example, in some precision aluminum product processing workshops with high environmental requirements, timely cleaning and processing of aluminum shavings can avoid its entry into the equipment and affect the processing accuracy.
3. Foundry industry
Provide high-quality raw materials: Casting enterprises need suitable aluminum raw materials when producing aluminum castings. The aluminum shards treated by the aluminum shavings shredder can be used as high-quality casting raw materials. These pieces are uniform in size, which can better fill the mold cavity and ensure the quality of the casting.Compared with the use of whole aluminum, the use of shredded aluminum pieces can reduce costs because it can use the original waste material, aluminum shavings.
Improve production efficiency: In the casting process, the uniform aluminum fragments melt quickly in the furnace, and the flow is good when pouring. This helps to improve the production efficiency of the casting and reduce the defects of the casting, such as porosity and shrinkage. For example, in some auto parts casting companies, the use of shredded aluminum shavings as raw materials can shorten the casting production cycle by about 10%-15%.
4. Construction industry
Production of new building materials: In the field of construction, shredded aluminum shavings can be used to make new building materials. For example, by mixing aluminum fragments with other materials (such as plastics, fibers, etc.), composite materials with special properties can be made, such as insulation boards, sound insulation boards, etc. These materials have a good application effect in the thermal insulation, heat insulation and sound insulation of buildings.
Heavy Duty Metal Shredder Architectural decoration applications: Aluminum fragments can also be used in the field of architectural decoration. Its unique metallic luster and texture can add a modern feel to architectural decoration. For example, in the facade decoration or interior decoration of some modern buildings, the use of processed aluminum fragments can be made into decorative panels, decorative strips, etc., which enriches the material selection of architectural decoration.
The maintenance points of aluminum shavings shredder are as follows:
1. Daily clean the fuselage and interior, remove aluminum dust;
2. Check tool wear regularly, replace and lubricate as needed to ensure appropriate clearance;
3. Pay attention to bearing temperature, sound and vibration, clean and lubricate;
4. Check wire joints every month and clean electrical components; Aluminum Shredder
5. Every three months or half a year, a comprehensive test operation, check the connection fastening of the parts, to ensure that all links are normal and stable performance.
