Swarf Crusher Iron Scrap Shredder
Working Principle：
The
Iron Scrap Shredder Machine relies on the motor to provide the initial power, which is transmitted to the knife shaft equipped with special knives after deceleration and torque increase by the reducer. When the metal shavings enter the shredding chamber, the high-speed rotating knives crush them into small pieces with powerful shearing, shredding and squeezing effects. The knives are staggered to simulate the shearing, shredding and squeezing effect of scissors, effectively processing metal shavings.
Structural Composition：
1. Feeding system: it is composed of feeding hopper and conveying device. The feeding hopper is designed to be large, which is convenient for the metal chips to enter quickly. Some feed hoppers are also equipped with vibration devices to ensure that the materials slide down smoothly. The conveying device is generally a conveyor belt or
Screw Conveyor, which sends the material into the shredding chamber at a uniform speed to ensure stable feeding.
Metal Scrap Crusher2. Shredding chamber: as the core working area, it is made of high-strength wear-resistant steel plate, which can withstand huge impact. The knife shaft and knife are installed inside. The knife shaft is specially heat-treated to improve strength and wear resistance. The knife is made of high quality alloy steel, which is treated by special process. It has high hardness, toughness and good wear resistance. The knife is uniquely designed and optimally arranged to improve the chopping efficiency.
3. Power system: mainly composed of electric motor and reducer. The power of the motor depends on the equipment model and processing capacity, providing power for the operation of the equipment. The speed reducer converts the high speed of the motor to the low speed of the knife shaft and increases the torque at the same time, so that the knife can effectively shred metal shavings.
4. Discharge system: There is a discharge port at the bottom of the crushing chamber, and the crushed material is discharged from the discharge port. The discharge port is often connected with conveyor belts or other conveying equipment, the material will be transported to the designated location for subsequent processing, such as further screening, smelting and so on.
5. Control system: It consists of operation buttons, PLC controller, sensors and so on. The operation button is convenient for the operator to start and stop the equipment, control the feeding speed, knife shaft speed, etc. The PLC controller receives the sensor signals and controls the equipment according to the pre-set program to realize automatic operation. Sensors monitor the running parameters of the equipment in real time, such as motor current, temperature, cutter shaft speed, etc., and timely alarm and shutdown in case of abnormal situation to ensure the safety of the equipment.
Equipment Features：
1. High-efficiency processing: powerful power and optimized knife design, can quickly crush a large number of metal shavings, strong processing capacity, and effectively improve the production efficiency. Steel Shredder
2. Strong durability: the key components are made of high-quality materials with special treatment, which are wear-resistant, pressure-resistant and impact-resistant, adapting to the harsh working environment, with a long service life and reducing the maintenance cost and downtime.
3. Flexible and diversified: it can process metal scraps of different materials, shapes and sizes, including non-ferrous metal shavings such as aluminum chips, copper chips, etc. It has a wide range of applications by adjusting the tool gap and replacing the tools.
4. Low consumption and energy saving: optimized design of the transmission system improves energy utilization, reduces energy consumption, and lowers operating costs.
5. Safe and reliable: Equipped with overload protection, emergency brake and other safety devices to prevent the equipment from being damaged due to overload, and it can be shut down quickly in case of emergency to ensure the safety of the operators.
Advantages：
1. Convenient transportation and storage: Iron shavings are usually large and irregular in shape, occupying a lot of space, which brings inconvenience to transportation and storage. After being processed by
Metal Shredder, iron shavings are crushed into smaller pieces or flakes, the volume is greatly reduced, which is convenient for packaging, transportation and storage, and reduces the transportation cost and the occupation of storage space.
2. Improve the recycling efficiency: after shredding, iron shavings have regular shape and uniform size, which can be better classified, screened and smelted in the recycling process. Compared with untreated iron shavings, they can be added to the furnace more evenly, improving the utilization efficiency of the furnace and speeding up the melting speed, thus improving the efficiency of the whole recycling production process and reducing energy consumption and production costs.
3. Reduce environmental pollution: Iron shavings, if stacked haphazardly, will not only take up a lot of land resources, but also may cause pollution to the environment. Iron shavings shredder will be crushed and processed, so that iron shavings can be recycled more effectively, reduce the emission of waste and reduce environmental pollution.
4. Increase the utilization rate of resources: through the Iron Scrap Shredder Machine for iron shavings processing, can be originally difficult to use iron shavings into valuable renewable resources. These regenerated iron can be reused in steel production, casting and other industries, to achieve the recycling of resources, improve resource utilization and alleviate the pressure of resource shortage.
