Structural composition:
1. Frame: As the main support of the equipment, it is usually welded from high-strength steel and must have sufficient strength and rigidity to withstand the huge pressure during the compaction process without deformation. The stability of the frame directly affects the working stability and service life of the equipment.
2. Compacting mechanism: including the pressure head and the mold. The pressure head squeezes the metal chips under pressure, and its material is mostly high-strength wear-resistant steel to resist wear. The mold determines the shape and size of the metal chip cake. Common ones are round and square, which can be replaced according to actual needs.
3. Power system: The hydraulic power system is mainly composed of motors, oil pumps, hydraulic valves, oil tanks, etc., and the pressure is transmitted through hydraulic oil. The mechanical type is composed of motors and transmission devices (such as gears, chains, etc.) to transmit power to the pressure head.Stainless Steel Press
4. Feeding device: Common ones include vibrating feeders, screw conveyors, etc., which are used to evenly and stably transport metal chips into the mold to ensure the continuity of the compaction process and the consistency of the cake quality.Brass press
5. Control system: used to control the operation of the equipment, such as setting parameters such as compaction pressure, holding time, feed speed, etc. Modern metal chip cake machines mostly use PLC control systems, which have functions such as high degree of automation, easy operation, and fault diagnosis.Steel Pressing
Performance characteristics:
1. Improve density: It can compact loose metal chips into high-density cakes, greatly reducing the volume, and generally can reduce the volume of metal chips by several times. For example, the density of the originally loose cast iron chips is significantly improved after compaction, which is convenient for storage and transportation and reduces logistics costs.
2. Improve recovery rate: Through compaction, the gaps between metal chips are reduced, which reduces the mixing of impurities, improves the purity of the metal, and can improve the metal recovery rate in the subsequent smelting process. For example, in copper chip recovery, the recovery rate of copper can be effectively improved after being processed by the metal chip cake machine.Aluminum Briquette Machine
3. High degree of automation: Most equipment can realize automatic operation, from feeding, compaction to discharging, automatically completed according to the preset program, reducing manual intervention, improving production efficiency, and reducing labor intensity.Aluminum Recycling Machine
4. Strong adaptability: It can handle a variety of metal chips, such as steel chips, copper chips, aluminum chips, etc., and can also adjust relevant parameters according to different metal chip characteristics and finished product requirements to produce metal chip cakes of different specifications.Bass Briquetting
Model | Inner dia.of main cylinder | Briquette size (mm) | Briquette density (T/m3) | Briquettes/min | Production (T/shift) | Power(kw) | Operational mode |
Y83-2000 | 280 | φ80×(60-80) | ≥5 | 4~5 | 3~5.5 | 18.5 | PLC automatically |
Y83-2500 | 320 | φ90×(60-80) | ≥5 | 4~5 | 5~8 | 30 |
Y83-3150 | 360 | (φ90~φ110)×(70-100) | ≥5.5 | 4~5 | 5~8 | 30 |
Y83-3600 | 400 | (φ100~φ120)×(70-100) | ≥5 | 4~5 | 8~12 | 30 |
Y83-5000 | 450 | (φ110-φ140)×(70-100) | ≥5 | 4~5 | 10~14 | 37 |
Y83-6300 | 520 | (φ130-φ160)×(70-100) | ≥5 | 4~5 | 16~20 | 45 |