Usually based on the principle of mechanical mechanics, relying on strong pressure to achieve the reduction and solidification of iron filings, the specific process is:
1. Feeding: Add loose cast iron scraps to the large hopper above the feeding cylinder.
2. Feeding: Oil is fed into the rear chamber of the charging cylinder, and the piston rod is extended to send the cast iron chips to the specified position and then reset.
3. Lower pressure: the oil is fed into the back cavity of the sub-cylinder, driving the piston rod and punch of the master cylinder to press down quickly. When the punch enters the die cavity, the back cavity of the master cylinder enters the pressure oil, and the master cylinder begins to compress the material to form a chip cake and maintain pressure.
4. Cylinder removal: the master cylinder is slightly removed, the oil is injected into the rear chamber of the auxiliary cylinder, and the piston rod is withdrawn to drive the pumping block back to the position where the cake block can be removed.Cast Iron Chip Press
5. Cake out: the master cylinder continues to fall, and after the pressed cake is pressed out of the mold cavity, the front cavity of the auxiliary cylinder is fed with oil, and the piston rod is extended to drive the cake out and reset at the same time.Iron Scrap Machine
6. Reset: oil is fed into the front chamber of the sub-cylinder, driving the piston rod and punch of the master cylinder to rise, and reset, completing a pressure cake cycle and entering the next cycle.
Structure Composition:
1. Main machine: composed of frame, main hydraulic cylinder, push hydraulic cylinder, bottom hydraulic cylinder, supporting mold frame and mold, press and so on. The upper and lower beams are made of integral cast steel, connected by columns, and the main hydraulic cylinder ensures safety and life. The mold and indenter are made of high-strength wear-resistant steel.
Metal Press2. Hydraulic station: composed of motor, hydraulic pump, pump protection device, professional control valve block and pipeline system, equipped with cooling system.
3. Console: composed of electrical system and PLC control system, equipped with adjustable text display, adjustable action sequence and time.
Product Characteristics:
1. High compression ratio: It can compress a large number of loose cast iron chips into small cakes, reduce the floor area, and facilitate transportation and storage.
2. High efficiency and energy saving: The use of advanced hydraulic or pneumatic system, stable and efficient power output, design focus on energy saving and consumption reduction.
3. Easy operation: automatic control system, simple operation, set the compression parameters, the equipment can automatically complete the compression.
4. Safe and reliable: there are multiple safety protection measures, such as overload protection, pressure monitoring, etc.
5. Strong durability: using high-quality materials and advanced manufacturing processes, it can run stably for a long time under normal use.
6. System stability: The hydraulic station adopts integral professional valve block and large-diameter valve to eliminate oil leakage and reduce oil temperature.
7. Customizable: Screw automatic feeder, chain automatic feeder, etc. can be added according to customer needs, and packaging specifications and sizes can also be customized.
Application Fields:
1. Iron and steel enterprises: a large number of cast iron chips generated in production can be compressed into cakes, which is convenient for subsequent transportation and treatment, and realize resource utilization.
2. Waste recycling station: efficiently process the collected cast iron scraps and compress them into cakes that are easy to store and transport, improving operational efficiency.
3. Machinery manufacturing enterprises: effectively deal with the cast iron chips generated in the process of processing, keep the production environment clean and ensure the normal operation of equipment.
