Copper Cable Granulator Machine is a kind of equipment used for recycling and processing of waste wires and cables into small plastic granules and copper granules,after the crushing process,the copper granules and plastic granules will be separated.
Working Principle:
Cable Peeling Machine mainly separates copper and plastic and other impurities in waste wire and cable through a series of processes such as crushing, screening, specific gravity sorting and so on. First of all, the waste wire and cable is sent into the crusher for crushing to make it into smaller granular materials. Then, the crushed material is screened by vibrating screen and other equipment to classify particles of different sizes. Finally, the principle of specific gravity sorting is utilized to separate the denser copper particles from the less dense plastics and other impurities, so as to obtain copper meters with higher purity.
Structural Composition:
1. Crushing system: usually consists of crusher, cutter, etc., which is responsible for crushing the waste wire and cable to make it reach the particle size required for subsequent processing. There are various types of crushers, such as jaw crusher, hammer crusher, etc. Different types of crushers are suitable for different types and specifications of waste wire and cable.
2. Screening system: including vibrating screen, tumbler screen and other equipment, used for screening and grading the crushed materials, to ensure that the materials entering the subsequent sorting process are of uniform particle size, and improve the sorting effect.
3. Sorting system: mainly using the specific gravity sorting method, common equipment has specific gravity sorting machine, wind sorting machine and so on. By adjusting the parameters of the sorting machine, such as air velocity, vibration frequency, etc., the copper particles and plastics and other impurities are separated under the action of different force fields. In addition, some copper rice machines may be equipped with auxiliary sorting equipment such as electrostatic sorting to further improve the purity of copper.
4. Conveying system: It consists of
Belt Conveyor,
Screw Conveyor and so on, which is responsible for conveying materials between various processes to ensure the continuity of the
whole production process.
5. Dedusting system: During the working process of the copper rice machine, a large amount of dust will be generated, and the dedusting system is used to collect and process this dust to protect the environment and the health of the operators. Common dust removal equipment include bag duster, cyclone duster and so on.
Application Fields:
1. Waste wire and cable recycling: this is the most important application field of copper rice machine. With the acceleration of urbanization and the development of electric power industry, the generation of waste wires and cables is increasing. Copper rice machine can effectively separate and recover the copper and plastic in the waste wire and cable, realize the recycling of resources, with good economic and environmental benefits.
2. Metal processing industry: the copper rice obtained from recycling can be used as raw materials in metal processing industry, used to produce various copper products, such as copper pipes, copper rods, copper wires and so on. Compared with virgin copper, the use of copper rice as raw material can reduce production costs, while reducing the dependence on mineral resources.
3. Plastic Recycling Industry: The plastic part separated from the copper rice machine also has some recycling value. After further processing, these plastics can be used to produce plastic products or as raw materials for plastic recycled pellets, realizing the recycling of plastic resources.
Market Prospect:
With the increasing global emphasis on environmental protection and resource recycling, the waste wire and cable recycling industry has ushered in a good opportunity for development. As the key equipment for waste wire and cable recycling, the market demand for copper rice machine is also increasing. At the same time, with the continuous progress of technology, the performance and efficiency of the copper rice machine will continue to improve, and the degree of automation of the equipment and the level of environmental protection will be further enhanced to meet the market demand for high-quality and high-efficiency recycling equipment.
Model | Diameter range(mm) | Capacity(kg/hr) | Total Power(kw) | Installation Size(m) |
OTD 50(1phase) | <20 | 30-15 | 5 | 1*1*1.8 |
OTD 50 Pro(3phase) | <20 | 40-80 | 10 | 1*1*1.8 |
OTD 300 | <25 | 100-200 | 30 | 3.5*2.2.8 |
OTD 400 | <25 | 200-500 | 60 | 6*3.5*3.2 |
OTD 500 | <50 | 300-700 | 70 | 8*3.5*3.2 |
OTD 1000 | <50 | 800-1200 | 150 | 20*7*5.7 |