Waste Car Compactor Iron Scrap Baler
Application Fields：
1. Scrap car recycling and dismantling enterprises
Storage and transportation: greatly save site space, easy to load and transport, reduce cost and difficulty.
Car Hydraulic PressDisassembly process: compact structure, conducive to precise positioning cutting, improve disassembly efficiency and safety.
Mobile Car Baler2. Steel smelters
Raw material supply: Provide efficient and stable scrap raw material package to improve melting efficiency and reduce energy consumption.
Smelting quality: It is easy to screen impurities and detect components before entering the furnace to improve the quality of steel.
Car Hydraulic Press3. Metal resource recycling enterprises
Recycling: It is conducive to centralized recycling and separation of various metals to maximize the utilization of resources.
Cost control: Reduce the volume of follow-up processing, reduce equipment energy consumption and wear, and improve process efficiency.
4. Environmental treatment agency
Pollution prevention: reduce the leakage of harmful substances and reduce the risk of environmental pollution.
Standard treatment: easy to disassemble, recycle and harmless treatment according to environmental protection standards.
Structural composition：
1. Main frame: welded from high-strength steel, it is the support structure of the entire equipment, which needs to have enough strength and rigidity to withstand the huge pressure in the packaging process. The main frame usually includes a base, column, beam and other parts, which are connected to form a solid frame.
2. Compression device: including pressure head, hydraulic cylinder, etc. The indenter is a component that is directly in contact with the car and exerts pressure. Its material is generally high-strength wear-resistant steel, and the surface is specially treated to enhance wear resistance and compression resistance. The hydraulic cylinder provides power to the indenter and pushes the indenter to perform compression action.
Metal Baler Machine3. Conveying device: used to transport the car or parts to be packed to the designated location, common chain conveyor, roll conveyor and so on. The conveyor can be customized according to the actual site and production process to ensure smooth and efficient material transfer.
Auto Baler4. Control system: composed of operation panel, PLC (programmable logic controller), sensor, etc. The operator sets packing parameters through the operation panel, such as compression pressure, compression time, number of cycles, etc. PLC according to the set parameters and sensor feedback signals, precise control of the operation of each component, to achieve automatic operation.Car Baler
5. Discharge device: When the car is compressed into a package, the discharge device will push the packaged product out of the work area. The discharging device has various forms, such as pushing plate discharging, flipping plate discharging, etc., which can be selected according to actual needs.
Attention points when using car shell baler
Preparation before operation
1. Equipment inspection: comprehensive inspection of all components. Mechanical transmission parts to see connection and wear; Hydraulic system check tubing, oil level; Electrical system to see the wires, buttons and indicators, wear serious parts timely replacement.
2. Site cleaning: Ensure that the surrounding area is clean and free of debris, and the working area is sufficient to facilitate the smooth transportation and placement of the car shell.
3. Car shell pretreatment: remove flammable and explosive materials, drain residual liquid, prevent danger, pollution and equipment corrosion.
Key points of operation
1. Correct feeding: accurately place the car shell according to the regulations, and use the positioning device to ensure the accurate position and avoid the skew affecting the packaging.
2. Parameter setting: Reasonably set compression pressure, time and other parameters according to the requirements of car shell material, thickness and packaging.
3. Personnel operation specifications: concentrate on the operation, work according to the process, strictly prohibit the body to enter the dangerous area during compression, and immediately stop the investigation if abnormal.
Post-operation maintenance
1. Equipment cleaning: Remove residual debris, dust and oil in time to prevent entering the equipment and corrosion surface.
2. Parts inspection and maintenance: check mold wear and deformation, timely repair or replacement; Lubricating transmission components; Check hydraulic system pressure and filter or change oil if necessary.
3. Power off and protection: after use, cut off the power supply and set a protective cover bar to prevent misoperation and accidental damage.
| Model | Main cylinder force (ton) | Feed box size (mm) | Bale size (mm) | Bale weight( kg) | Motor (kw) |
| 2500 | 250 | 5000*2000*1200 | 700*700 | 300-800 | 90 |
| 3150 | 315 | 5000*2000*1200 | 700*700 | 500-1000 | 135 |
| 4000 | 400 | 5200*2200*1200 | 700*700 | 800-1200 | 180 |
| we can also customize according to you! |
Product Categories : Metal Baler > Car Baler
