Working Principle：
Copper scrap briquetting press is mainly based on hydraulic or mechanical transmission principle, through the hydraulic pump station or mechanical transmission mechanism to transfer power to the compression parts. In the hydraulic system, the hydraulic oil produces high pressure under the action of the oil pump, and pushes the piston or plunger to move, thus exerting great pressure on the copper scrap in the compression chamber; In the mechanical transmission system, the power is converted into pressure with the help of gear, screw and other transmission components, so that the loose copper scrap can overcome the friction and the gap between the particles in the compression chamber, achieve close combination, and finally form a copper cake with higher density and a certain mechanical strength, which is in line with the basic principle of compression molding in material mechanics.Copper Chip Press
Type Classification:
1. Vertical briquetting machine: It has the characteristics of compact structure and small footprint, which is suitable for places with limited space. The working principle is that the copper scrap enters the compression chamber from the upper feed port and is compressed into a briquette under the action of vertical pressure. The feeding and discharging operation of vertical models is relatively simple, and manual feeding or automatic feeding can be used. Due to its vertical compression characteristics, it has certain advantages in the treatment of some small particle size and good flow of copper scrap, but the processing capacity of large size or irregular shape of copper scrap is relatively limited.
2. Horizontal cake model: usually equipped with a high-power power system and a larger compression chamber, which can provide greater compression force and processing capacity. Copper scrap enters the compression chamber through the side feed port and is compressed under horizontal pressure. The horizontal model shows high efficiency and stability when dealing with a large number of copper scrap, and the copper cake pressed out is of higher quality and more uniform density, which is suitable for large metal recycling enterprises or industrial production sites with large copper scrap output.
Functional Characteristics:
1. High efficiency and energy saving technology: The use of advanced hydraulic system optimization design, such as load sensitive control technology, energy-saving hydraulic pump, etc., according to the actual needs of the compression process to automatically adjust the pressure and flow of the hydraulic system, in order to reduce energy consumption under the premise of ensuring the compression effect. At the same time, the mechanical transmission part adopts high-precision gears and bearings to reduce the energy loss in the transmission process and improve the overall energy utilization efficiency.
Metal Briguette Machine2. Significant volume reduction: After the briquetting press treatment, the volume of copper scrap can be greatly reduced, generally reduced to 1/10 of the original volume or even smaller, which is based on the compaction theory of the material and the actual compression ratio calculation results. The significant reduction in volume not only greatly saves storage space, but also reduces logistics costs during transportation and improves transportation efficiency.
3. High purity and high value recovery: By accurately controlling the pressure, time and temperature during the compression process, the impurities in the copper scrap can be better separated from the copper, and the compressed copper cake has high density and high purity. In the subsequent smelting, smelting and other recycling processes, the recovery rate and quality of copper have been significantly improved, in line with the relevant standards and norms of metal material recycling, and bring higher economic benefits to enterprises.
4. Wide adaptability: It can handle various types and forms of copper scrap, including turning copper scrap, stamping copper scrap, copper powder, copper wire, etc. By adjusting the structural parameters of the compression chamber (such as head shape, chamber size) and process parameters (such as compression pressure, compression times), it can meet the compression requirements of different types of copper scrap, which reflects the good versatility and flexibility of the equipment.
5. Intelligent integrated control: In addition to basic automatic control functions, it also supports remote monitoring and data networking, and can transmit equipment operation data to enterprise management systems or cloud platforms in real time through industrial Ethernet or wireless networks. Operators can remotely monitor the operating status of the briquetting press through mobile phones, computers and other terminal equipment, adjust process parameters, receive fault alarm information, and realize intelligent production management.
6. Green environmental protection design concept: In the process of equipment design and manufacturing, fully consider environmental protection requirements. Low noise hydraulic components and noise reduction measures are adopted to reduce the noise pollution during equipment operation; Equipped with an efficient dust collection and filtration system, the dust generated during the compression process is effectively collected and treated, reducing the pollution of the working environment and the atmospheric environment. At the same time, the structure of the equipment is designed to facilitate maintenance and maintenance, reduce the frequency of parts replacement, and reduce the amount of waste generation.
