Working Principle:
Metal Chips Briguetting Machine mainly uses hydraulic principle. The hydraulic system of the equipment drives the oil pump through the motor, the hydraulic oil in the tank is extracted, and the high-pressure oil is transported to the hydraulic cylinder through a series of hydraulic valves and pipelines. The piston rod of the hydraulic cylinder moves longitudinally under the action of hydraulic oil, and pushes the indenter to exert pressure on the metal chips put into the compression chamber, so that the gap between the metal chips is gradually eliminated, and it is compressed into a briquette.
Structural Composition:
1. Hydraulic system: including oil pump, hydraulic valve, hydraulic cylinder, oil tank and other components, is the core part of providing power and controlling pressure, through the flow of hydraulic oil and pressure changes to drive the indenter movement.
2. Compression chamber and mold: The compression chamber is a space for placing metal chips, and the mold determines the shape and size of the compressed metal briquettes, which can usually be designed into cylindrical, square and other shapes according to different needs.
3. Electrical control system: used to control the operation of the hydraulic system, to achieve the start, stop, pressure regulation and automatic operation of the equipment, generally by buttons, relays, PLC (programmable logic controller) and other components.
4. Frame: welded or cast with high-quality steel, used to support and fix each component to ensure the stability and strength of the equipment during operation. Some equipment may also be equipped with feeding devices, such as screw automatic feeders, and discharging devices, such as chain automatic feeders, to improve the degree of automation and efficiency of the equipment.
Features and advantages:
1. High efficiency and energy saving: hydraulic transmission has high transmission efficiency and energy utilization rate, which can compress a large number of metal chips into briquettes in a short time, which can effectively reduce energy consumption and processing costs compared with other processing methods.
2. Simple operation: the operator only needs to put the metal chips into the hopper, press the start button, and the equipment can automatically complete the feeding, compression, briquetting and other processes, without complex operation skills and experience.
3. High compression ratio: the loose metal chips can be compressed into a high density briquette, the compression ratio is usually more than 1:10, greatly reducing the volume of metal chips, easy to transport, storage and reuse.
4. Environmental protection and no pollution: in the working process will not produce harmful gases, liquids or dust and other pollutants, friendly to the environment, while the compressed metal briquette can be reused as a renewable resource, helping to reduce resource waste and environmental pollution.
5. Safe and reliable: equipped with perfect safety protection devices, such as overload protection, hydraulic locking, emergency stop button, etc., can effectively prevent equipment due to overload or misoperation of safety accidents, to ensure the safety of operators and equipment.
6. Strong adaptability: It can handle various types of metal chips, including iron chips, copper chips, aluminum chips, stainless steel chips, etc., as well as metal chips of different shapes and sizes, and can meet the needs of different users by adjusting the parameters and molds of the equipment.
