Metal Scrap Shear Balers Mechanical Shearing Press

Basic Info

Model No.: Customized

Brand: Starshine Machinery

Place Of Origin: China

Status: New

Video Factory Inspection: Provided

Mechanical Test Report: Provided

Marketing Type: New Product 2020

Core Component Warranty Period: 1 Year

Core Components: Plc, Engine, Bearing, Gearbox, Motor, Gear, Pump

Warranty Period: 1 Year

Type Of Machine: Hydraulic Guillotine Shears

Machinable Material: Brass / Copper, Alloy, Carbon Steel, Aluminum, Stainless Steel

Core Selling Point: High Productivity

Out-of-warranty Service: Video Technical Support, Online Support, Spare Parts

Applicable Industry: Machinery Repair Shops, Manufacturing Plant, Energy &Amp; Mining

Where To Provide Local Services (in Which Countries Are There Overseas Service Outlets): None

Showroom Location (in Which Countries Are There Sample Rooms Overseas): None

Warranty: 1 Year

Production Capacity: 10 Sets Per Month

Name: Scrap Metal Baling Cutting Shear

Operation: PLC Control

Blade Length: 700-2000mm

Shearing Force: 400-1250tons

Cooling System: Water or Fans Cooler

Transport Package: Host Nude Packing, Parts in Wooden Cases

Trademark: Starshine Machinery

Loading Box Size: 4000*1500*700mm (Customized)

Additional Info

Packaging: nude packing,film packing,wooden case,container packing,steel wire

Productivity: 10 sets/month

Transportation: Ocean,Land

Place of Origin: China

Supply Ability: 10 sets/month

HS Code: 84629190

Port: Shanghai

Product Description

Metal Scrap Shear Balers Mechanical Shearing Press

Workflow of Hydraulic Shear Press：

1. Feeding stage: open the movable end of the shell type, put the scrap metal scrap into the compression chamber by forklift, conveyor belt or manually, the scrap can be put in bulk or in bundles, no need to organize in advance.

2. Compression and baling: the movable end is closed under hydraulic drive, high pressure (usually 10-30MPa) is applied to the scrap, and the loose metal is squeezed into dense rectangular or square bales (the density can be up to 1-3 tons/cubic meter, adjusted according to the hardness of the material).

3. Cutting to length: when the briquettes reach the set size or density, the shearing mechanism is activated and the blade cuts off the connection between the briquettes and the remaining scrap to form independent metal briquettes.

4. Discharge and cycle: the briquettes are pushed out through the pushing cylinder or manually lifted to the stacking area, and the equipment is automatically reset to enter the next processing cycle.

The core advantages of Press and Shear:

1. High processing efficiency: the integration of the completion of the “compression + shear”, without the need for sub-equipment operation, single cycle processing time of only 30-60 seconds, the hourly processing capacity of up to 1-10 tons (depending on the model), suitable for the use of large-scale recycling plant.

2. Strong adaptability: It can process various forms of metal scrap, including light and thin materials (such as iron sheets, aluminum cans), thick and heavy materials (such as steel plates, steel bars), irregular materials (such as automobile dismantling parts, used machine tool parts), which can be directly fed into the material without pre-treatment.

3. Cost saving: the volume of compressed metal briquettes is reduced by 60%-80%, which greatly reduces the transportation cost; the uniform specification of briquettes is also more popular among smelters (reducing the sorting time before smelting).

4. Operation safety: Equipped with infrared sensor protection (automatic shutdown when the human body is close to the feed opening), emergency brake button, hydraulic system overload protection and other devices, in line with industrial safety standards.

Selection considerations of Shear Press Machine:

1. Handling capacity requirements: according to the daily/hourly amount of waste material generated to choose the corresponding tonnage of the model (such as 500 tons, 1000 tons).

2. Scrap type: light and thin materials mainly can choose small and medium-sized models, thick and heavy steel mainly need to choose high shear models (shear force ≥ 1000 kN).

3. Degree of automation: simple models for manual operation, high-end models support PLC automatic control + remote monitoring, suitable for large-scale production.

4. Energy consumption and maintenance: pay attention to the power of the hydraulic system (usually 30-100kW) and the ease of replacement of wearing parts (blades, seals), giving preference to the design of the blade can be quickly disassembled and replaced.